Ali Zubayar, P.Eng. ,Cssgb

Ali Zubayar, P.Eng. ,Cssgb

Process Engineer @ ABC Technologies

About Ali Zubayar, P.Eng. ,Cssgb

Ali Zubayar, P.Eng., Cssgb, is a Process Engineer with extensive experience in manufacturing efficiencies and quality management systems. He has worked in various roles across Canada and Bangladesh, contributing to significant cost savings and process improvements.

Current Role at ABC Technologies

Ali Zubayar serves as a Process Engineer at ABC Technologies in Toronto, Ontario, Canada, since 2020. In this role, he conducts time studies to identify capacity constraints and enhance manufacturing efficiencies. He collaborates closely with the Project Management Team to support new product launches and continuous improvement initiatives. His responsibilities also include coordinating and completing Advanced Product Quality Planning (APQP) activities and managing Engineering Change Requests (ECR) for new program launches.

Education and Expertise

Ali Zubayar holds a Bachelor's degree in Mechanical Engineering from Bangladesh University of Engineering and Technology, where he studied from 2005 to 2009. He furthered his education by obtaining a Master of Science (MS) in Mechanical Engineering from South Dakota State University, completing his studies from 2013 to 2016. His academic background provides a strong foundation for his expertise in process engineering and quality management.

Professional Experience

Ali Zubayar has accumulated diverse experience in various engineering roles. He worked as a Quality Assurance Intern at Chittagong Dry Dock Limited-Bangladesh Navy in 2008. He served as a Mechanical Designer at Napier-Reid Ltd. for four months in 2017, and as a Product Designer at the University of Windsor for four months in the same year. He also held positions at The Woodbridge Group as a Process Engineer from 2018 to 2020 and as a Graduate Research Assistant at South Dakota State University from 2013 to 2016.

Achievements in Process Improvement

Throughout his career, Ali Zubayar has focused on process improvement and efficiency. He introduced a Kaizen Package that resulted in over $300K in annual savings by enhancing line speed and productivity. He conducts Six Sigma projects utilizing the DMAIC approach and maintains documentation for various quality management system requirements, including PFMEA and PFC.

Teaching and Research Experience

Ali Zubayar has experience in academia as well. He worked as a Graduate Teaching Assistant at South Dakota State University from 2013 to 2017, where he contributed to the educational development of students. His role as a Graduate Research Assistant from 2013 to 2016 involved conducting research and supporting academic projects in mechanical engineering.

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