Ali Zubayar, P.Eng. ,Ssgb
About Ali Zubayar, P.Eng. ,Ssgb
Ali Zubayar, P.Eng., is a Senior Manufacturing Engineer with extensive experience in manufacturing processes and engineering. He has worked at various organizations, including ABC Technologies and Napier-Reid Ltd., and has a strong background in Six Sigma methodologies and process improvement.
Current Role at ABC Technologies
Ali Zubayar serves as a Senior Manufacturing Engineer at ABC Technologies, a position he has held since 2020. In this role, he focuses on enhancing manufacturing processes and efficiency within the Greater Toronto Area, Canada. He collaborates closely with suppliers to address process deviations, reduce scrap, and maximize efficiencies. His responsibilities include conducting Six Sigma projects using the DMAIC approach and providing updates to executive management. Ali's efforts contribute to the overall productivity and operational success of the organization.
Previous Experience in Engineering
Prior to his current position, Ali Zubayar worked at several notable organizations. He was a Mechanical Designer (Contract) at Napier-Reid Ltd. for four months in 2017-2018. He also served as a Process Engineer at The Woodbridge Group from 2018 to 2020. His early career included roles as a Graduate Teaching Assistant and Graduate Research Assistant at South Dakota State University, where he worked for four years from 2013 to 2017. Additionally, he completed a Quality Assurance Internship at Chittagong Dry Dock Limited-Bangladesh Navy in 2008.
Education and Academic Background
Ali Zubayar holds a Master of Science (MS) in Mechanical Engineering from South Dakota State University, where he studied from 2013 to 2016. He also earned a Bachelor's degree in Mechanical Engineering from Bangladesh University of Engineering and Technology, completing his studies from 2005 to 2009. His academic background provided a strong foundation for his engineering career, equipping him with essential skills and knowledge in the field.
Key Contributions and Achievements
In his role as a Senior Manufacturing Engineer, Ali Zubayar implemented a Kaizen Package that resulted in approximately $2 million in annual savings by enhancing line speed and productivity. He develops and maintains comprehensive documentation for critical manufacturing processes, including PFMEA, PFC, and VAVE. Ali ensures compliance with health and safety legislation and coordinates engineering change activities across multiple departments to support new product launches and continuous improvement initiatives.
Skills and Specializations
Ali Zubayar possesses expertise in process improvement, Six Sigma methodologies, and manufacturing efficiency. He conducts time studies to identify capacity constraints and implement cost reduction strategies. His ability to collaborate with suppliers and coordinate engineering changes demonstrates his proficiency in managing complex manufacturing processes. Ali's focus on documentation and compliance further highlights his commitment to maintaining high standards in engineering practices.