Samuel Sipper
About Samuel Sipper
Samuel Sipper is a Senior Manufacturing Engineer at Navistar Inc, where he has worked since 2012, focusing on prototype builds and process improvements. He has previous experience as a Design Engineer at Lexmark International and holds degrees in Mechanical Engineering and Physical Science.
Work at Navistar
Samuel Sipper has served as a Senior Manufacturing Engineer at Navistar Inc since 2012, contributing over a decade of experience in the Huntsville, Alabama area. His responsibilities include overseeing prototype builds, managing parts and tools, and creating and resolving issue lists. He plays a key role in new product launch activities for the assembly line, ensuring that process flows are determined and station-by-station changes are implemented effectively. He collaborates with cross-functional teams to track project status and adjust schedules and budgets as necessary.
Previous Experience at Lexmark International
Before joining Navistar, Samuel Sipper worked at Lexmark International from 1999 to 2005 as a Design Engineer and Development Engineer. During his tenure, he focused on design and development tasks that contributed to product innovation. He created visual summaries of changes for effective communication with the plant, utilizing PowerPoint presentations to convey important information.
Education and Expertise
Samuel Sipper holds a Bachelor of Science degree in Mechanical Engineering from Auburn University, where he studied from 1997 to 1999. Prior to that, he earned a Bachelor of Science degree in Physical Science from Freed-Hardeman University, studying from 1994 to 1997. His educational background provides a strong foundation for his engineering expertise, particularly in manufacturing processes and resource management.
Process Improvement Initiatives
Throughout his career, Samuel Sipper has been involved in various process improvement projects aimed at enhancing efficiency and reducing waste. He participated in a DMAIC project focused on eliminating waste in plant inventory and parts ordering processes. His work includes managing new product launch activities and modifying PFMEA, Control Plans, and Work Instruction documentation to optimize operations.
Project Leadership and Collaboration
Samuel Sipper has led significant projects, including the Engine Consolidation Project, which involved transitioning the I-6 engine assembly to the Chicago plant. He has collaborated with the Quality group to conduct root cause investigations, enhancing process quality. His role also includes modifying plant systems and tools, designing error-proofing tools, and collaborating with maintenance teams and vendors for part fabrication.